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Orbital Welding

Lincoln Electric Education > Products > Robotics Welding > Orbital Welding

Lincoln Electric Orbital Systems Set New Standards for Precision Welding

Help welding learners and professionals achieve a higher caliber of welding performance and quality in applications where exceptionally high standards in Gas Metal Arc Welding (GMAW) and Tungsten Gas Arc Welding (TGAW) processes are required with advanced Orbital Welding Systems. Whether training for cross-country transmission pipelines, process piping, or similar applications, our light-weight and portable welding products allow for quick assembly and job setup. Intuitive controls make operation easy.

Orbital MIG GMAW Welding System Products

Featured Product Video: Lincoln Electric Orbital MIG Welding System

APEX® 30M Portable Mechanized Controller

  • Light-weight, portable controller up to 100 ft (30.5 m) from power source
  • Integrated digital motion control system and wire feeder as a single unit
  • Eliminate additional equipment such as cranes, fixtures and platforms
  • Minimal set up required due to reduced infrastructure
  • Input Power: 40 VDC
  • Processes: MIG, Pulsed, Flux-Cored, GMAW – STT
APEX® 30M Portable Mechanized Controller Webpage

 

APEX® 30M Portable Welding System Ready-Pak®

  • Light-weight, portable controller up to 100 ft (30.5 m) from power source
  • Integrated digital motion control system and wire feeder as a single unit
  • Eliminate additional equipment such as cranes, fixtures and platforms
  • Minimal set up required due to reduced infrastructure
  • Input Power: 40 VDC
  • Processes: MIG, Pulsed, Flux-Cored, GMAW
APEX® 30M Portable Welding System Ready-Pak® Webpage

 

APEX® 3000 Mechanized Control System Ready-Pak® with Power Wave® S500

  • Takes the heat – The new track ring design on the weld head allows the operator to install or remove the track in seconds.
  • Easy to control – The APEX 3000’s ergonomic hand-held pendant with icon-based interface and full-color screen simplifies the control and monitoring of weld activity in direct sunlight or dark environments.
  • Tool-less torch adjustments – Choose any position on three axes, with in/out, up/down and circumferential adjustment.
  • Input Power:40 VDC + 120VAC from Power Wave
  • Processes: Orbital MIG Welding
APEX® 3000 Mechanized  Control  System Ready-Pak® With Power Wave® S500® Webpage

 

HELIX® Orbital Weld Head

  • Takes the heat – The new track ring design on the weld head allows the operator to install or remove the track in seconds.
  • Easy to control – The APEX 3000’s ergonomic hand-held pendant with icon-based interface and full-color screen simplifies the control and monitoring of weld activity in direct sunlight or dark environments.
  • Tool-less torch adjustments – Choose any position on three axes, with in/out, up/down and circumferential adjustment.
  • Input Power: 24V DC
HELIX® M85 Weld Head Webpage

Orbital TIG TGAW Welding System Products

Featured Product Video: Orbital TIG Welding Systems from Lincoln Electric

APEX® Orbital Standard System One-Pak®

  • Captures all welding data in real-time accuracy.
  • Operator has immediate access to monitor, adjust and control welding parameters throughout the welding process.
  • Up to 90 welding programs can be stored on the controller or a USB for effortless operator selection and set up.
  • All weld information and data is stored and can be used for future analytical and statistical reporting.
  • USB port for quick transfer of data and information from system-to-system or system-to-PC.
  • Input Power: 200/208/220/230/380/400/415/460/575/3/50/60
  • Processes: Orbital TIG

 

APEX® Orbital Standard System One-Pak® Webpage

 

APEX® 2100 Orbital Controller System

  • Captures all welding data in real-time accuracy.
  • Operator has immediate access to monitor, adjust and control welding parameters throughout the welding process.
  • Up to 90 welding programs can be stored on the controller or a USB for effortless operator selection and set up.
  • All weld information and data is stored and can be used for future analytical and statistical reporting.
  • USB port for quick transfer of data and information from system-to-system or system-to-PC.
  • Input Power: 200/208/220/230/380/400/415/460/575/3/50/60
  • Processes: Orbital TIG
APEX® 2100 Orbital Controller System Webpage

 

HELIX® C450 Orbital Weld Head

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.
  • Water cooled motor housing, and torch keeps the weld head from overheating.
  • Versatile Clamping Mechanism – Quick release clamp shoe system makes set up for different pipe diameters fast and simple.
  • Multiple Wire Feed Options

HELIX® C450 Orbital Weld Head Webpage

HELIX® C663 Orbital Weld Head with Onboard Feeder

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.
  • Water cooled motor housing, and torch keeps the weld head from overheating.
  • Versatile Clamping Mechanism – Disengage and reposition the clamping system with one easy motion.
  • Multiple Wire Feed Options
HELIX® C663 Orbital Weld Head with Onboard Feeder Webpage

HELIX® C663 Orbital Weld Head without Onboard Feeder

HELIX C663 Orbital Weld Head without Onboard Wire Feeder

  • Comes standard with programmable Arc Voltage Control (AVC) and oscillation.
  • Control precise wire placement in the joint with the three axis wire feed mechanism.
  • Water cooled motor housing, and torch keeps the weld head from overheating.
  • Versatile Clamping Mechanism – Disengage and reposition the clamping system with one easy motion.
  • Multiple Wire Feed Options
HELIX® C663 Orbital Weld Head without Onboard Feeder Webpage

HELIX® T55 Weld Head with Accessories

  • Heavy-duty construction and robust design of both the track ring and tractor allow for reliable operation in harsh environments.
  • Provides stable, consistent travel of the weld held to the track.
  • Mounted shoes on the track ring contain spring-loaded cushions to allow for work surface heat expansion to eliminate binding and ring distortion.
  • Spring-loaded travel mechanism drives over debris in the gear system for smoother travel.
  • Quick release travel clutch is easily disengaged for rapid track relocation of the weld head.
  • Input Power: 25V DC
  • Processes: Orbital TIG
HELIX® T55 Weld Head with Accessories Webpage

HELIX® WF20S Portable Feeder 2-10 lb. (0.9-4.5 kg) Capacity

  • Heavy-duty construction and robust design of both the track ring and tractor allow for reliable operation in harsh environments.
  • Provides stable, consistent travel of the weld held to the track.
  • Mounted shoes on the track ring contain spring-loaded cushions to allow for work surface heat expansion to eliminate binding and ring distortion.
  • Spring-loaded travel mechanism drives over debris in the gear system for smoother travel.
  • Quick release travel clutch is easily disengaged for rapid track relocation of the weld head.
  • Input Power: 25V DC
  • Processes: Orbital TIG
HELIX® WF20S Portable Feeder 2-10 lb. (0.9-4.5 kg) Capacity Webpage

HELIX® WF20B Bench Wire Feeder 10.0-44.0 lb. (4.5-20.0 kg) Capacity

  • Heavy-duty construction and robust design of both the track ring and tractor allow for reliable operation in harsh environments.
  • Provides stable, consistent travel of the weld held to the track.
  • Mounted shoes on the track ring contain spring-loaded cushions to allow for work surface heat expansion to eliminate binding and ring distortion.
  • Spring-loaded travel mechanism drives over debris in the gear system for smoother travel.
  • Quick release travel clutch is easily disengaged for rapid track relocation of the weld head.
  • Input Power: 25V DC
  • Processes: Orbital TIG
HELIX® WF20B Bench Wire Feeder 10.0-44.0 lb. (4.5-20.0 kg) Capacity Webpage